1. Introduction of Product
1000kg/h alloy chilled cast iron roll HS68-72 SY560—5L1650mm
Five-Roll Calender Production Line for PVC sheet and film
Light Weight, High Tenacity
PVC Calender Machine
1#, 2#, 3#, 4#, 5#
2. Quick Detail:
This Calendar line is able to produce a wide range of PVC film and
sheet products for different applications. The line is composed of
φ450×1350mm roller “Γ” type 6-roll Calendar, 150 planetary extruder, and together with
up-stream and down-stream auxiliary equipment.
SY450—6Г1350 Six roll plastic calendar machine
Main technical specification:
Roller size: φ450x1350 mm
Roller type: Г type
Output method: Upside output, feed roll and peel off roll at same
Transmission direction: Customized
Roller line speed: 3.5～35 M/Min
Roller distance: 0～40mm
Max product thickness: 0.08～0.80mm
Max product width: 1000mm
Main motor power: 4×30kw(2#,3#,4#,5#roll)
Oil heating power: 6x40kw
Oil pump power 5.5KW for each.
Hot oil pump use Changzhou Wujin
Host machine safe protection:Host machine frame installed emergency
stop button in front and back, button cover use stainless steel
⑴ 1#,2#,3# roll are alloy chilled cast iron, roller all processed
by centrifugal casting, chilled layer thickness equally, roller
hardness reach HS68-72；1#,2#,3# roll all circum drill；4#,5# roll
are forged steel drill, roller surface after heating treatment,
surface hardness HRC55. Roller surface full indicator movement less
than ±0.005mm(after calendar install and test).
⑵ 1#,2#,3# roll surface chroming treatment, grinding and polishing
treatment, surface roughness Ra0.20,4#,5# roller surface chroming
treatment, grinding and polishing , chroming thickness ≥0.10 MM,
roll surface roughness Ra0.05( mirror surface)
⑶ Roller use individual transmission method, universal coupling
⑷ Drive motor use frequency converter motor and control system
control, 2#,3#,4# roller drive power each 55kw. 1#,5# roller drive
power 45 kw.
⑸ Roller bearing high temperature resistance, high precision
special roller bearing( Beijing bearing factory, D grade), use thin
oil cycle lubrication , oil pumper use one use one spare, use
multitubular type cooler cooling lubricate oil, protect the
lubricate oil working under best cooling condition. Also bearing
have good cavity, can make bearing lubricate completely, extend the
life time of bearing. Bearing base and roller use Teflon material
including graphite as sealing , sealing have long life time, and
decrease the friction damage, save the power. The connection
between lubrication pipe to bearing based use metal soft pipe, easy
for customer to replace roller.
⑹ Main machine use high precise , small gap type reduction box
transmission. This reduction box is special for plastic calendar
machine, produce according to national standard ZBJ19004-88, Gear
precise grade 6 ,gear material is good quality alloy steel. Gear
transmission smoothly, low noise ( Less than 80 db), high
precision. Universal coupling drive, roller line speed max 40 m/
minute. Reduction box is double shaft type, easy for return
material when power off.
⑺ Machine frame, beam and base use structural steel welding
structure, after several heating process and mechanical treatment,
to ensure the precise requirement. Frame and beam cover with
⑻ Roller use oil heating, when reach working temperature the roller
surface temperature error ±1；equipped with rotate joint( Shanghai
humin),stainless steel soft pipe.
⑼ 1#,2#,3#,5# roller with left and right electrical distance adjust
and max roller distance limit. Can adjust the distance individual
or together. Easy for change sheet thickness. Distance adjust motor
tail have manual wheel, can open roller distance easily when power
⑽ 4# roller with electrical + hydraulic crossing device, max
⑾ Ward off material device made by copper ward off material plate,
use double speed motor adjust width.
Fix(Six) Roll Calender is Applicated in producing high grade rigid
transparent PVC sheet, colorful PVC
sheet, flexible PVC sheet,such as food package,medicine package and
other uptake plastic container.
Electrical part instruction: Knob adjust, CPU control
(1) Frequency ABB brand.
⑵ F (2) requency motor all use ABB motor.
(3) Electrical parts: CPU all use SIEMENS
(4)Speed adjust:Speed adjust: Machine linkage control and host
machine control, auxiliary machine control, and host machine,
auxiliary machine individual control.
|Arrangement patterm||L types||Г types||Г types||Г types||Г types||Г types||Г types|
|Tinckness of Calender product||0.1-06mm|
|Largest with of Calender product|
6. Competitive Advantage:
a. The rollers are drilled roll with hot-grinded, single motor
single transmission with a stable and adjustment speed work. The
machine use roller bearing which can bear high temperature. Sealing
type is labyrinth.
b. The film can infinite extend, with a high work speed, high
produce capacity, good quality and uniform thickness.
c. The main machine has roll crossing, preloading and anti-bending
device, the nip adjustment speed can be adjusted, the electric
parts has PLC control.
1. Oversea installation guide.
2. Oversea test running
3. Ovsersea worker training
4. Technical support
5. Spare parts supply
6. Technical operation support
7. Formula and processing support
This sysytem is composed of five-rollers calender, multiple-roller
lead device and auxiliary cooling machine
9. Commercial terms
1. Payment: 30% by T/T as advance payment, balance(70%) by T/T
2. Lead Time: 120 days after receiving the advance payment
3. Transportation: container, simple package ( PE film, salver)
4.Warranty period: From the day of the use of the machine in the
(1) The mechanical Parts: 12 months
(2) The electrical Parts: 6 months
5. Installations and Commissioning
(1) Up to date commissioning has been made before shipment
(2) Overseas Commissioning and charges one or two technicians will
be sent to the buyer to guide the
installation and commissioning of the equipment if the customer
Customers pay the charge of our technicians.
(1) Round-trip Airplane Ticket
(2) Charges of transportation, accommodation and communication
(3) The allowance for the technicians is USD 80 per day for one
(4) An interpreter is needed.
6. Spare parts:
Spare parts for one year are needed for the customers, and we
suggest that customers should buy the spare parts. (Fittings list
will be provided.)
7. English manual, Figuration drawing, and footing drawings are